Product Catalogue + Technical Specifications

Products Warehouse Solutions Mezzanines & Catwalks

Mezzanines & Catwalks

Expand Usable Floor Space. Increase Capacity. Utilize Vertical Warehouse Volume.

RACKsteel supplies engineered mezzanine systems designed to increase usable floor space within warehouses, manufacturing facilities, and distribution centers. These elevated steel platforms create additional levels within an existing building structure, allowing facilities to expand operations without the cost and disruption of building expansion. RACKsteel is a proud distributor of Cogan mezzanine products, integrating premium manufactured components with professional system design.

Mezzanine systems are utilized to support storage areas, work platforms, offices, and production zones. RACKsteel provides design, fabrication coordination, and installation of industrial mezzanines engineered to meet specific facility load requirements and operational layouts.

For mezzanine storage solutions, contact a member of the RACKsteel team.

What Are Industrial Mezzanines?

Industrial mezzanines are elevated structural platforms installed within a building to create additional usable floor levels. These systems are constructed from structural steel columns, beams, joists, decking, and safety railings.

By utilizing unused vertical building space, mezzanines allow facilities to expand storage or operational areas without modifying the building footprint. Mezzanines can be integrated within pallet racking systems or installed as freestanding structures. Properly engineered mezzanine systems support significant load capacities and are designed to meet all applicable building codes and safety regulations.

Mezzanine Configurations

RACKsteel supplies multiple mezzanine configurations to support various warehouse and production environments.

Multi-Purpose Storage Mezzanines

Multi-purpose mezzanines create additional floor levels for storage, offices, or operational workspace. These systems increase usable square footage while maintaining access to the main warehouse floor.

Industrial Catwalk Mezzanines

Catwalk mezzanines provide elevated walkways and service platforms above production areas, conveyor systems, and equipment zones. These structures facilitate in-plant circulation and safe access for maintenance and monitoring.

Rack-Supported Mezzanines

Rack-supported mezzanines utilize pallet racking structures as the primary support system for the upper-level platform. This configuration integrates storage and mezzanine space into a single structural system.

Freestanding Structural Mezzanines

Freestanding mezzanines are independent steel structures supported by columns anchored to the floor slab. These systems can be installed in a wide range of building layouts and can be expanded or reconfigured as operational needs change.

Engineering and System Design

RACKsteel applies an engineering-based approach to mezzanine specifications for structural integrity.

System design factors include:

Building ceiling height and clear height requirements.
Available floor space and column placement.
Required load capacity (PSF – pounds per square foot).
Intended application (storage, workspace, office).
Material handling equipment access and aisle widths.
Stairway and access point placement.
Safety railing and fall protection requirements.
Integration with existing storage systems.

RACKsteel mezzanine systems are designed to meet structural load requirements and applicable NBC and provincial building codes.

Fabrication and Materials (Cogan Components)

Mezzanine systems supplied by RACKsteel utilize high-quality components manufactured by Cogan. These systems feature a bolt-together construction that ensures efficiency and structural reliability.

Construction features include:

Structural Steel Columns: Constructed from heavy-duty hollow structural section (HSS) tubing for maximum strength and minimal footprint.
Beams and Joists: Utilizing structural steel beams or open-web joists for optimal span capabilities and load distribution.

Floor Decking Options:

Corrugated Steel Deck with Plywood: High-density wood over steel for general use.
Bar Grating: Allows for light, air, and sprinkler penetration.
Steel Plate: Diamond plate or smooth steel for heavy-duty industrial impact.
Open Steel Plank: For specialized ventilation and safety requirements.
Staircases: Built to code-compliant specifications with anti-slip treads.
Access Gates: Including sliding gates, pivot gates, and lift-out gates for secure pallet loading.
Handrails and Guardrails: 2-rail or 3-rail systems with integrated kickplates for perimeter safety.

Operational Benefits

Mezzanine systems provide measurable operational and financial advantages for industrial facilities.

Increase Usable Floor Space

Creates additional levels within existing buildings, expanding storage and operational capacity.

Reduce Expansion Costs

Eliminates the need for building additions or facility relocation.

Improve Operational Organization

Separates storage, production, and administrative functions into dedicated levels.

Utilize Vertical Building Space

Maximizes unused overhead space within high-clearance warehouses.

Support Flexible Facility Layouts

Allows reconfiguration of operational zones without structural building modifications.

Applications

Mezzanine systems are utilized across industrial and commercial environments where additional floor space is required.

Common applications include:

Warehouses and distribution centers.
Manufacturing and assembly areas.
Equipment service platforms and maintenance bays.
Storage for small parts and inventory.
Office space within warehouse environments.
Conveyor and automation support structures.

Installation and Project Support

RACKsteel provides coordinated implementation of mezzanine systems, including system planning, equipment specification, and installation.

Project support services include:

Facility layout review and site measurement.
Mezzanine engineering and load analysis.
Structural design coordination and permit support.
Professional installation by RACKsteel certified crews.
Safety system integration (guardrails, kickplates, and gates).

Request Mezzanine Storage Systems

To request a mezzanine system consultation, provide the following information:

Facility square footage and clear ceiling height.
Intended mezzanine application and required load capacity (PSF).
Material handling equipment in use.
Required access points (stairs, lifts, gates).
Existing racking or storage configurations.

A RACKsteel representative will review your facility requirements and provide mezzanine layout options, structural recommendations, and project pricing.