1. Optimize Pallet Racking Layout
Optimizing the pallet racking layout is one of the most effective ways to maximize storage capacity. The pallet racking layout can be optimized by considering the aisle width, pallet dimensions, and overall rack configuration. Narrow aisle pallet racking or high-density pallet racking systems, such as drive-in or push-back racking, can increase storage capacity by maximizing available floor space. These systems allow warehouses to store more products in the same area, increasing efficiency and productivity.
2. Use Mezzanine Floors
3. Use Vertical Space
Many warehouses make the mistake of only using floor space for storage. However, storage capacity can be significantly increased by using the height of a warehouse rather than just the floor space. High-bay storage systems, such as automated storage and retrieval systems (AS/RS), can store pallets or products up to the warehouse’s ceiling. Warehouses can also take advantage of VNA (very narrow aisle) racking systems. With stacking heights up to 56 ft high, VNA racks offer superior vertical storage with faster access and retrieval for loading and picking. By using high-bay storage systems, warehouses can store more products in the same space, increasing efficiency and productivity.
4. Use Modular Storage Solutions
5. Implement Inventory Management Systems
6. Optimize Material Handling Equipment
