The backbone of any modern warehouse, particularly those sporting selective pallet racking and intricate storage systems, is the humble forklift. Yet, choosing the right forklift for your warehouse can be as complex as setting up the ideal pallet racking system. With the advancements in technology and new ergonomic designs hitting the market all the time, a business’s choice of forklift can affect operating time, productivity, safety, and cost-effectiveness. Factors like how high a machine can lift, the weight it can bare, how it’s powered, etc. will all impact the efficiency of your warehouse.
At RackSteel, we’ve mastered the art of integrating the right storage solutions with the correct industrial applications. Here’s how you can navigate through this choice and select the perfect forklift for your setup.
1. Assess the facility layout
Your warehouse’s design plays a pivotal role in choosing a forklift. A close look at the width of your access aisles, the height of your selective pallet racking, and the clearances at doorways can give you a sense of the forklift’s maneuverability needs. Moreover, remember that some advanced pallet racking systems might require specialized forklifts.
2. Identify the tasks
A warehouse that predominantly focuses on stacking pallets high up might have different forklift needs than one that frequently moves materials horizontally. Whether it’s navigating tight access aisles or reaching the top tier of a selective pallet racking system, you must identify the tasks your forklift will predominantly perform.
3. Determine the load capacity
It’s not just about lifting; it’s about lifting safely. Consider the heaviest items you’ll be storing, and add a buffer. Remember, some attachments might add to the load, and your chosen forklift should be able to handle these with ease.
When perusing potential forklifts, consider the following:
- What kind of stock will the forklift be handling?
- What is the typical width of your loads?
- What is the heaviest load your forklift will need to lift?
- What is the weight of your average load?
4. Determine the lift height
When choosing a forklift, understanding lift height is essential. Forklifts typically range from 8 to 20 feet, but some exceed this based on specific needs. When selecting a forklift, consider your usual lift height, maximum reach, and potential height constraints like ceiling beams. Additionally, the mast’s collapsed height is crucial, especially when navigating fixed-height structures. Always align your choice with warehouse dimensions to ensure optimal operation.
5. Consider the power source
There are two main power options when it comes to forklifts: internal combustion (IC) and electric. IC engines run on diesel fuel, gasoline, liquid propane, or compressed natural gas. The biggest advantage of IC engines is that can be refueled whenever. They also can load more weight at greater heights than their electric counterpart, making them the more versatile engine. However, while diesel forklifts might pack a punch, they might not be suited for indoor settings due to ventilation concerns.
Comparatively, electric-powered forklifts are powered by large lead-acid batteries and can typically hold enough charge for a standard eight-hour shift. They are quieter and emission-free, making them perfect for indoor spaces. Whereas gasoline or propane-powered ones might fit outdoor or well-ventilated spaces. Electric engines, while more expensive initially, pay for themselves over time thanks to the rechargeable battery and long service life.
6. Choose the correct forklift type
The diverse needs of a warehouse, from navigating tight corners in access aisles to reaching the upper echelons of a storage system, require different forklift types. Counterbalance forklifts might be perfect for general tasks, while reach forklifts can access high racks. Pallet jacks, on the other hand, might be ideal for quick moves, and order pickers can be the choice for selective pallet racking systems.
7. Choose the correct forklift model
With the type decided, delve deeper into models. Some might offer better fuel efficiency; others might have enhanced safety features. Depending on your warehouse’s specific needs, choose a model that aligns with your tasks, budget, and future scalability.
8. Consider the Tires
So, you’ve found the perfect forklift. But what about the tires? Choosing the right tires means considering your warehouse environment. Whether you are operating indoors or outdoors, rough terrain or smoothly paved surfaces. Making the right choice when it comes to your forklift tires is essential for safe handling and efficiency. Here are your options:
Pneumatic Tires: Suited for rugged terrains like asphalt and gravel, these air-filled, robust rubber tires resemble standard vehicle tires. They’re excellent for outdoor heavy-duty lifting but watch out for punctures.
Solid Tires: Built for resilience, these non-puncturable tires excel in environments with potential hazards like nails or metal shards. Their durability might cost more, but it’s a worthy investment for tough settings.
Cushion Tires: These solid rubber tires, pressed onto wheels, offer unmatched maneuverability with their low-to-ground design. However, their low clearance is best suited for indoor operations.
9. Test the forklift
A forklift might seem perfect on paper, but the true test comes in its application. Conduct a test run, preferably in conditions that mimic your warehouse’s daily operations. Check its compatibility with your storage system, especially if you’re utilizing specialized setups like selective pallet racking.
Conclusion
Integrating the right forklift into your warehouse is as essential as implementing a seamless storage system. With our expertise in turnkey solutions at RackSteel, we understand the symbiotic relationship between a forklift and a warehouse’s layout. By following the outlined process, you ensure that your chosen forklift operates in harmony with your setup, enhancing efficiency and safety.
